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DANGER

Improper installation

or improper operation

of this motion control unit

can cause severe injury, death or

damage your system.

Integrate this motion control unit

into your system

with caution.

Comply with the National

Electrical Code

and all applicable local

and national codes.

1 2 3 4 5 6 7 8 ... 201 202

M–Traverse 1
User Manual 1
0001-0122 1
Revision F 1
Technical Assistance 2
Table of Contents 4
Troubleshooting 4-1 5
References 5-1 5
List of Illustrations 6
List of Tables 8
Introduction 10
INTRODUCING THE M–TRAVERSE 12
EXAMPLES OF M–TRAVERSE 13
APPLICATIONS 13
Installation / Setup 16
CONFIGURATION 18
Auto Range 19
Position (default) 19
Internal Reference 19
Position 19
(default) 20
DOOR PANEL 21
MOUNTING 22
50 V Max 23
The National Electrical Code 24
The Canadian Electrical Code 24
Input Power (J2 pins 1, 2, 3) 25
Lead Frequency (J3 pins 25
3,4,5,6) 25
Feedback Frequency 26
(J3 pins 6,7,8,9) 26
Home Sync (J3 pins 6,11,12) 26
Setpoint Select A 27
Setpoint Select B 27
Home Set (J3 pins 14,16) 28
Home Seek (J4 pins 1,2) 28
Home Return (J4 pins 3,4) 29
Batch Reset (J4 pins 4,5) 29
Run (J4 pins 6,7) 30
Wait (J4 pins 7,8) 30
F-Stop (J4 pins 9,10) 31
Forward Limit (J4 pins 12,13) 32
Reverse Limit (J4 pins 13,14) 32
Jog Forward/Reverse (J4 pins 33
Jog (J4 pins 16, 17) 33
Speed Command Out 34
(J1 pins 8, 9,10,11) 34
Drive Enable (J1 pin 13) 34
Batch Done (J1 pin 14) 35
Alarm (J1 pin 15) 35
Profile Direction (J1 pin 16) 35
At-Home (J1 pin 17) 36
Output A (J1 pin 18) 36
Output B (J1 pin 19) 36
Figure 2-25 Discrete Outputs 38
CALIBRATION 42
Power Board 43
MOTOR DRIVE SET UP 44
ENCODER POLARITY CHECK 44
M–TRAVERSE CALIBRATION 45
Operation 48
KEYPAD OPERATION 50
Variables can not be changed 51
(2 digits) 52
(up to 6 digits) 52
CONTROL PARAMETERS 54
FOLLOWER MODE 55
Control Mode Parameter 56
Follower Scaling Parameters 57
Operations: Keypad 58
Preset Parameters 60
(Closed = shorted to common) 63
Follower Profile Parameters 64
Other Follower Parameters 66
Traverse Length 67
Edge Based 69
Home Offset 69
CP-35 Home Sync Polarity 1 74
CP-37 Forward Limit Format 1 75
CP-62 Direct Analog Command 0 76
CP-14 Control Mode 1 76
OUTPUT CONTROL 81
Accel/Decel 85
M–TRAVERSE OPERATION 90
(WEB SCANNING OR LEVEL WIND) 91
HOME SET 92
HOME SEEK 92
Jog Speed 93
Start Here 93
HOME RETURN 97
DIRECT MODE 98
MONITOR VARIABLES 100
INPUT MONITORING 101
OUTPUT MONITORING 103
PERFORMANCE MONITORING 105
STATUS MONITORING 107
108
SERIAL COMMUNICATIONS 110
USING SERIAL COMMUNICATIONS 111
Parameter Send 114
Character 1 - STX: 114
Character 4 - Message Type: 114
Character 15 - Data Format: 115
Character 16 - ETX: 115
Example of Parameter Send: 115
Character 4 - Error Code: 116
Control Command Send 118
Characters 13,14- DATA: 119
Characters 13,14 - DATA: 121
Data Inquiry 122
Character 4 -Error Code: 124
6 -XXXXXX 125
Table 3-44 ASCII to Binary 126
Troubleshooting 128
DIAGNOSTICS 130
Failure Lower LED Display 137
300 baud failure 03 137
2400 baud failure 24 137
9600 baud failure 96 137
Power Failure 139
CPU Watchdog Failure 139
TROUBLESHOOTING 140
Motor Does Not Stop 141
Motor Does Not Run 142
Motor Runs at Wrong Speed 143
Motor Runs Unstable 144
Location 145
EPROM CHIP REPLACEMENT 146
References 148
GLOSSARY 150
See Appendix C; CP-31 153
APPENDIX A: M–TRAVERSE 158
SPECIFICATIONS 158
APPENDIX B: FORMULAS 160
NUMERIC QUICK REFERENCE 161
CP-04 TRAVERSE LENGTH 2 162
CP-05 SETPOINT 3 162
CP-06 TRAVERSE LENGTH 3 162
CP-07 SETPOINT 4 162
CP-08 TRAVERSE LENGTH 4 163
CP-09 ACCEL/DECEL LENGTH 163
CP-10 DWELL 163
CP-14 CONTROL MODE 164
CP-15 ENGINEERING UNITS 164
CP-16 LEAD PPR REEL 164
CP-18 PPR FOLLOWER 165
CP-19 MAXIMUM RPM FOLLOWER 165
CP-23 HIGH SPEED ALARM 165
CP-25 CHANGE ACTIVATION 166
CP-26 BATCH FORMAT 167
CP-27 BATCH LIMIT 168
CP-28 BATCH PREACT DISTANCE 168
CP-29 UNIPOLAR/BIPOLAR 168
CP-30 AT-HOME BAND 168
CP-31 HOME OFFSET 169
CP-32 RESUME ENABLE 170
CP-35 HOME SYNC POLARITY 170
MV-46 PRODUCT RATE 172
MV-47 DAC OUTPUT 172
MV-48 TRIM OUTPUT 172
MV-49 POSITION ERROR 172
MV-50 KEYPAD ERROR 172
Alarm ” is the active alarm 173
MV-58 INVALID PROFILE 176
MV-59 LINE NOTCH COUNTER 177
CP-60 ACCEL/DECEL 177
CP-61 JOG SETPOINT 177
CP-62 DIRECT ANALOG COMMAND 177
CP-65 GAIN 177
CP-66 INTEGRAL 178
CP-70 DEVICE ADDRESS 178
CP-71 BAUD RATE 178
CP-72 CHARACTER FORMAT 178
CP-73 CONTROL MASK 179
MV-74 COMMUNICATIONS ERROR 179
CP-79 KEYPAD LOCKOUT MASK 179
MV-80 LEAD JOB SIZE 179
MV-89 BATCH COUNT 180
MV-81 FOLLOWER JOB SIZE 180
MV-86 PROCESS RATIO 180
MV-87 PROFILE RATIO 180
CP-90 OUTPUT A SEGMENT 181
CP-91 OUTPUT A DIRECTION 181
CP-92 OUTPUT A POLARITY 181
CP-93 OUTPUT B SEGMENT 182
CP-94 OUTPUT B DIRECTION 182
CP-95 OUTPUT B POLARITY 182
MV-99 SOFTWARE CODE REVISION 182
MV-00 SOFTWARE PART NUMBER 182
REFERENCE 183
APPENDIX D: CONTINUED 184
APPENDIX E: MONITOR VARIABLE 185
APPENDIX F: FAX COVER SHEET 186
APPENDIX G: WIRING DIAGRAM 187
EXAMPLES 187
M-Traverse 188
+ — 189
APPENDIX H: REVISION LOG 191
Service 192
WARRANTY 193
3-23, 5-22, 5-36 197

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