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iii

DANGER

Improper installation can

cause severe injury, death or

damage to your system.

Integrate this motion control

unit into your system with

caution.

Operate this motion control unit only under

the conditions prescribed in this manual.

Any other use shall be deemed

inappropriate.

Comply with the National Electrical Code

and all applicable local and national codes.

1 2 3 4 5 6 7 8 ... 179 180

User Manual 1
Technical Assistance 2
Table of Contents 5
List of Illustrations 7
List of Tables 8
Introduction 9
INTRODUCING THE ML–TRIM 11
EXAMPLES OF ML–TRIM 12
APPLICATIONS 12
Installation / Setup 15
DOOR PANEL 16
MOUNTING 17
The National Electrical Code 19
The Canadian Electrical Code 19
I/O Power (J5 pins 1, 2) 21
References: Appendix A 22
ML–Trim Specifications 22
AC Power (J3 pins 1, 2, 3) 22
Lead Frequency (J5 pins 3, 5) 22
Feedback Frequency 23
Run (J5 pins 6, 8) 23
Jog (J5 pins 7, 8) 24
R–Stop (J5 pins 9, 11) 24
F-Stop (J5 pins 10, 11) 25
Master or Follower 25
MOTOR DRIVE 27
Alarm (J5 pin 17) 28
SERIAL COMMUNICATIONS 29
TXD/ TXD/ 30
COM RXD RXD 30
— + 30
CALIBRATION 31
MOTOR DRIVE SET UP 32
ML–TRIM CALIBRATION 33
Operation 35
KEYPAD OPERATION 37
(2 digits) 38
(up to 4 digits) 38
KEYPAD LOCKOUT 39
CONTROL PARAMETERS 41
Operations: Keypad 44
Master Mode Example 46
Operation: 46
Setpoint Select 49
___ 53
Inverse Master Mode 56
Inverse Master Mode Example 57
CP-21 Follower E.U. 1.000 58
Inverse Follower Mode Example 59
Acceleration/Deceleration 60
CP-66 Integral 2000 61
CP-67 Derivative 9000 61
LOGIC CONTROL 67
Logic Inputs 68
Logic Output 71
MONITOR PARAMETERS 73
Input Monitoring 74
Run (J5 Pin 6) 75
Jog (J5 Pin 7) 75
R–Stop (J5 Pin 9) 75
F–Stop (J5 Pin 10) 75
Drive Enable (J5 Pin 16) 76
Alarm (J5 Pin 17) 76
Not Used 76
Performance Monitoring 77
Status Monitoring 79
Using Serial Communications 84
Invalid Parameter Code 85
Control Mask Error 85
Parameter Send 87
Character 1 - STX: 87
Characters 2, 3 - Device #: 87
Character 4 - Message Type: 87
Character 12 - ETX: 89
Example of Parameter Send: 89
Character 4 - Error Code: 90
Character 11 - Data Format: 91
Control Command Send 92
Characters 9,10- DATA: 93
Data Inquiry 96
Characters 2, 3 Device #: 98
Character 4 -Error Code: 98
6 -XX.XX 99
Table 3-35 ASCII to Binary 100
Follower 101
Setpoint 101
Troubleshooting 103
DIAGNOSTICS 105
Diagnostic Indicator 106
Test Number 106
Press To Activate 111
1 Drive Enable 111
TROUBLESHOOTING 113
Motor Does Not Stop 114
Motor Does Not Run 115
Consult Tech 115
1-800-342-4411 115
Motor Runs at Wrong Speed 116
Motor Runs Unstable 117
PROM CHIP REPLACEMENT 118
Beveled Corner 119
Insert Tool Here 119
Glossary 121
Glossary - 2 122
GLOSSARY 123
Glossary - 4 124
Glossary - 5 125
Glossary - 6 126
Glossary - 7 127
Glossary - 8 128
Glossary - 9 129
Glossary - 10 130
Appendices 131
NUMERIC QUICK REFERENCE 137
CP-06 DIRECT SETPOINT 138
CP-10 ALARM FORMAT 138
CP-12 LOW ALARM 138
CP-13 HIGH ALARM 138
CP-14 RAMPED ERROR ALARM 138
MP-43 FEEDBACK FREQUENCY 141
Two Decimal Places 141
MP-44 DEVIATION (ERROR) 141
MP-45 SCALED REFERENCE 141
MP-46 RAMPED REFERENCE 141
Direct Mode 142
Master Mode 142
Follower Mode 142
Low Speed Alarm 143
High Speed Alarm 143
Ramped Error 143
Scaled Error 143
MP-53 CONTROL STATE 144
MP-54 LOGIC INPUTS - GROUP A 144
MP-55 LOGIC INPUTS - GROUP B 145
MP-56 LOGIC OUTPUTS 145
MP-57 EEPROM STATUS 145
CP-61 DIRECT ENABLE 146
Inverse Scaling 147
CP-67 DERIVATIVE 148
CP-70 DEVICE ADDRESS 148
CP-71 BAUD RATE 148
CP-72 CHARACTER FORMAT 148
CP-73 CONTROL MASK 149
CP-74 DRIVE ENABLE LOGIC 149
CP-98 KEYPAD LOCKOUT 150
MP-99 SOFTWARE CODE REVISION 150
MP-00 SOFTWARE PART NUMBER 150
REFERENCE 151
1-763-424-8734 155
APPENDIX G: WIRING DIAGRAM 157
EXAMPLES 157
Use safety equipment 158
APPENDIX H: REVISION LOG 163
Warranty 165
Warranty - 2 166
Service 167
WARRANTY 168
Index - 1 169
Index - 2 170
Index - 3 171
See also 172
Index - 5 173
Index - 6 174
Index - 7 175
Index - 8 176
Index - 9 177
Index - 10 178
Index - 11 179
Index - 12 180

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